Monday, May 7, 2018

Second law of Thermodynamics

Second law of Thermodynamics

There are two classical statements of the second law of thermodynamics
1) Kelvin – Planck statement
2) Clausius statement

Kelvin – Planck statement

“It is impossible to construct a device which will operate in a cycle & produce no effect other than the raising of a weight and the exchange of heat with a single reservoir”

i.e., it is impossible to construct an engine which will operate in a cycle will produce no effect other than the transfer of heat from a single thermal reservoir and the performance of an equivalent amount of work”.

No actual or ideal engine operating in cycles can convert into work all the heat supplied to the working substance, it must discharge some heat into a naturally accessible sink because of this aspect and the second law is often referred as the law of degradation of energy.

The statement implies that it is impossible to construct a heat engine that working in a cyclic process can absorb an amount of heat from a high temperature reservoir and can do an equivalent amount of work.  In other words it is not possible to construct a heat engine having thermal efficiency of 100 percent.

Clausius Statement 

It is impossible to construct a heat pump which operating in a cycle will produce no effect other than the transfer of heat from a low temperature thermal reservoir to a higher temperature thermal reservoir.

That is in order to transfer heat from a low temperature thermal reservoir to a high temperature thermal reservoir work must be done on the system by the surroundings.


Although the Kelvin – Planck and Clausius statements appear to be different, they are really equivalent in the sense that a violation of one statement involves violation of the other.

Although the Kelvin – Planck and Clausius statements appear to be different, they are really equivalent in the sense that a violation of one statement involves violation of the other.

Thursday, May 3, 2018

Thermodynamic System


A Thermodynamic system is defined as a quantity of matter or a region in space upon which attention is concentrated in the analysis of a problem. Everything external to the system is called the surrounding or environment. The system is separated from the surrounding by the system boundary. Boundary may be either fixed or moving.  A system and its surrounding together comprise a universe.

Open System: The open system is one in which matter crosses the boundary of the system. There may be energy transfer also. Most of the engineering devices are generally open systems.
 Ex: An air compressor in which air enters at low pressure and leave at high pressure and there is energy transfer across the system boundary.

Closed System: A closed system is a system of fixed mass. There is no mass transfer across the system boundary.  
Ex: A certain quantity of fluid in a cylinder bounded by a piston constitutes a closed system.

Isolated System:  The isolated system is one in which there is no interaction between the system and surrounding. It is of the fixed mass and energy and there is no mass or energy transfer across the system boundary.

Homogeneous and Heterogeneous system:

A quantity of matter homogeneous throughout in chemical composition and physical structure is called a phase. Every substance can exist in any one of the three phases viz. Solid, Liquid or  gas. 

A system consisting of a single phase is called a homogeneous system while a system consisting of more than one phase is known as a heterogeneous system.

Sunday, April 29, 2018

Fundamental Concepts of Fluid Mechanics

·         Mechanics : Deals with action of forces on bodies at rest or in motion.

·         State of rest and Motion: They are relative and depend on the frame of reference.  If the position with reference to frame of reference is fixed with time, then the body is said to be in a state of rest.  Otherwise, it is said to be in a state of motion.

·         Scalar and heater quantities: Quantities which require only magnitude to represent them are called scalar quantities.  Quantities which acquire magnitudes and direction to represent them are called vector quantities.
Eg: Mass, time internal, Distance traveled à Scalars

            Weight, Displacement, Velocity à Vectors

·         Velocity and Speed: Rate of displacement is called velocity and Rate and distance traveled is called Speed.
Unit: m/s

·         Acceleration: Rate of change of velocity is called acceleration. Negative acceleration is called retardation.

·         Momentum: The capacity of a body to impart motion to other bodies is called momentum.
The momentum of a moving body is measured by the product of mass and velocity the moving body
Momentum = Mass x Velocity
Unit: Kg m/s

·       Newton’s first law of motion: Every body continues to be in its state of rest or uniform motion unless compelled by an external agency.

·       Inertia: It is the inherent property the body to retain its state of rest or uniform motion.

·       Force: It is an external agency which overcomes or tends to overcome the inertia of a body.

·       Newton’s second law of motion: The rate of change of momentum of a body is directly proportional to the magnitudes of the applied force and takes place in the direction of the applied force.

·       Mass:   Measure of amount of matter contained by the body it is a scale of quantity.

                        Unit: Kg.   
                                                                   
·       Weight:  Gravitational force on the body. It is a vector quantity.
                        F = ma
                        W = mg
                        Unit: newton (N)                    g = 9.81 m/s2

·       Volume:  Measure of space occupied by the body.
                        Unit: m3
                                1 m3 = 1000 litres

·       Work:  Work done = Force x Displacement  à Linear motion.
                  Work done = Torques x Angular displacement  à Rotatory motion.
Unit: Nm or J

·       Energy:  Capacity of doing work is called energy.
Unit: Nm or J

FLUID MECHANICS


·       Matter: Anything which possess mass and requires space to occupy is called matter.

·       States of matter:
Matter can exist in the following states
¨      Solid state.
¨      Fluid state.

¨      Solid state: In case of solids intermolecular force is very large and hence molecules are not free to move. Solids exhibit definite shape and volume. Solids undergo certain amount of deformation and then attain state of equilibrium when subjected to tensile, compressive and shear forces.

¨      Fluid State: Liquids and gases together are called fluids. Incase of liquids Intermolecular force is comparatively small. Therefore liquids exhibit definite volume. But they assume the shape of the container

            Liquids offer very little resistance against tensile force.  Liquids offer maximum resistance against compressive forces. Therefore, liquids are also called incompressible fluids. Liquids undergo continuous or prolonged angular deformation or shear strain when subjected to tangential force or shear force. This property of the liquid is called flow of liquid. Any substance which exhibits the property of flow is called fluid. Therefore liquids are considered as fluids.

            In case of gases intermolecular force is very small. Therefore the molecules are free to move along any direction. Therefore gases will occupy or assume the shape as well as the volume of the container.

         Gases offer little resistance against compressive forces. Therefore gases are called compressible fluids. When subjected to shear force gases undergo continuous or prolonged angular deformation or shear strain. This property of gas is called flow of gases. Any substance which exhibits the property of flow is called fluid. Therefore gases are considered as fluids.

Saturday, April 28, 2018

GASEOUS FUELS


Natural gas. The main constituents of natural gas are methane (CH4) and ethane (C2H6).
It has calorific value nearly 21000 kJ/m3. Natural gas is used alternately or simultaneously with oil for internal combustion engines.

Coal gas. Mainly consists of hydrogen, carbon monoxide and hydrocarbons. It is prepared by carbonisation of coal. It finds its use in boilers and sometimes used for commercial purposes.

Coke-oven gas. It is obtained during the production of coke by heating the bituminous coal. The volatile content of coal is driven off by heating and major portion of this gas is utilised in heating the ovens. This gas must be thoroughly filtered before using in gas engines.

Blast furnance gas. It is obtained from smelting operation in which air is forced through layers of coke and iron ore, the example being that of pig iron manufacture where this gas is produced as by product and contains about 20% carbon monoxide (CO). After filtering it may be blended with richer gas or used in gas engines directly. The heating value of this gas is very low.

Producer gas. It results from the partial oxidation of coal, coke or peat when they are burnt with an insufficient quantity of air. It is produced in specially designed retorts. It has low heating value and in general is suitable for large installations. It is also used in steel industry for firing open hearth furnaces.

Water or illuminating gas. It is produced by blowing steam into white hot coke or coal.
The decomposition of steam takes place liberating free hydrogen, and oxygen in the steam combines with carbon to form carbon monoxide according to the reaction.
The gas composition varies as the hydrogen content if the coal is used.

Sewer gas. It is obtained from sewage disposal vats in which fermentation and decay occur. It consists of mainly marsh gas (CH4) and is collected at large disposal plants. It works as a fuel for gas engines which in turn drive the plant pumps and agitators. Gaseous fuels are becoming popular because of following advantages they possess.

Advantages :
1. Better control of combustion.
2. Much less excess air is needed for complete combustion.
3. Economy in fuel and more efficiency of furnace operation.
4. Easy maintenance of oxidizing or reducing atmosphere.
5. Cleanliness.
6. No problem of storage if the supply is available from public supply line.
7. The distribution of gaseous fuels even over a wide area is easy through the pipe lines and
as such handling of the fuel is altogether eliminated.
8. Gaseous fuels give economy of heat and produce higher temperatures (as they can be preheated in regenerative furnances and thus heat from hot flue gases can be recovered).

LIQUID FUELS


The chief source of liquid fuels is petroleum which is obtained from wells under the earth’s crust. These fuels have proved more advantageous in comparison to sold fuels in the following respects.

Advantages :
1. Require less space for storage.
2. Higher calorific value.
3. Easy control of consumption.
4. Staff economy.
5. Absence of danger from spontaneous combustion.
6. Easy handling and transportation.
7. Cleanliness.
8. No ash problem.
9. Non-deterioration of the oil in storage.

Petroleum. There are different opinions regarding the origin of petroleum. However, now it is accepted that petroleum has originated probably from organic matter like fish and plant life etc., by bacterial action or by their distillation under pressure and heat. It consists of a mixture of gases, liquids and solid hydrocarbons with small amounts of nitrogen and sulphur compounds. In India, the main sources of Petroleum are Assam and Gujarat. Heavy fuel oil or crude oil is imported and then refined at different refineries. The refining of crude oil supplies the most important product called petrol. Petrol can also be made by polymerization of refinery gases.

Other liquid fuels are kerosene, fuels oils, colloidal fuels and alcohol.

SOLID FUELS


Coal. Its main constituents are carbon, hydrogen, oxygen, nitrogen, sulphur, moisture and ash. Coal passes through different stages during its formation from vegetation. These stages are enumerated and discussed below :
Plant debris—Peat—Lignite—Brown coal—sub-bituminous coal—Bituminous coal—Semibituminous coal—Semi-anthracite coal—Anthracite coal—Graphite.

Peat. It is the first stage in the formation of coal from wood. It contains huge amount of moisture and therefore it is dried for about 1 to 2 months before it is put to use. It is used as a domestic fuel in Europe and for power generation in Russia. In India it does not come in the categories of good fuels.

Lignites and brown coals. These are intermediate stages between peat and coal. They have a woody or often a clay like appearance associated with high moisture, high ash and low heat contents. Lignites are usually amorphous in character and impose transport difficulties as they break easily. They burn with a smoky flame. Some of this type are suitable for local use only.

Bituminous coal. It burns with long yellow and smoky flames and has high percentages of volatile matter. The average calorific value of bituminous coal is about 31350 kJ/kg. It may be of two types, namely caking or noncaking.

Semi-bituminous coal. It is softer than the anthracite. It burns with a very small amount of smoke. It contains 15 to 20 per cent volatile matter and has a tendency to break into small sizes during storage or transportation.

Semi-anthracite. It has less fixed carbon and less lustre as compared to true anthracite and gives out longer and more luminous flames when burnt.

Wood charcoal. It is obtained by destructive distillation of wood. During the process the volatile matter and water are expelled. The physical properties of the residue (charcoal), however depends upon the rate of heating and temperature.

Coke. It consists of carbon, mineral matter with about 2% sulphur and small quantities of hydrogen, nitrogen and phosphorus. It is solid residue left after the destructive distillation of certain kinds of coals. It is smokeless and clear fuel and can be produced by several processes. It is mainly used in blast furnace to produce heat and at the same time to reduce the iron ore.

Briquettes. These are prepared from fine coal or coke by compressing the material under high pressure.

Anthracite. It is very hard coal and has a shining black lustre. It ignites slowly unless the furnace temperature is high. It is non-caking and has high percentage of fixed carbon. It burns either with very short blue flames or without flames. The calorific value of this fuel is high to the tune of 35500 kJ/kg and as such is very suitable for steam generation.

Fuels and Combustion


  Fuel may be chemical or nuclear. Here we shall consider briefly chemical fuels only.
A chemical fuel is a substance which releases heat energy on combustion. The principal combustible elements of each fuel are carbon and hydrogen. Though sulphur is a combustible element too but its presence in the fuel is considered to be undesirable.

·         In chemical thermodynamics the study of systems involving chemical reactions is an important topic. A chemical reaction may be defined as the rearrangement of atoms due to redistribution of electrons. In a chemical reaction the terms, reactants and the products are frequently used. ‘Reactants’ comprise of initial constituents which start the reaction while ‘products’ comprise of final constituents which are formed by the chemical reaction. Although the basic principles which will be discussed in this chapter apply to any chemical reaction, here main attention will be focused on an important type of chemical reaction—combustion.

CLASSIFICATION OF FUELS

Fuels can be classified according to whether:

1. They occur in nature called primary fuels or are prepared called secondary fuels 

2. They are in solid, liquid or gaseous state. The detailed classification of fuels can be given in a summary form as follows 

Type of fuel                        Natural (Primary)        Prepared (Secondary)

Solid                                      Wood                       Coke
             Peat                          Charcoal
             Lignite coal                Briquettes

Liquid                                    Petroleum                 Gasoline
                                                                               Kerosene
                                                                               Fuel oil
                                                                               Alcohol
                                                                               Benzol
                                                                               Shale oil



Gaseous                              Natural gas                Petroleum gas
                                                                               Producer gas
                                                                               Coal gas
                                                                               Coke-oven gas
                                                                               Blast furnace gas
                                                                               Carburetted gas
                                                                               Sewer gas

Friday, January 18, 2013

Lubricating Systems

The lubrication system is subdivided mainly into three groups.
1. Charge Lubrication System. This is the most simplest method of lubrication and does not require oil-filter and oil pump. In this system, the lubricating oil is pre-mixed with the petrol therefore the fuel carries the lubricating oil in the cylinder which helps for lubricating the piston and cylinder. Most of the oil burns with the fuel due to high temperature and burnt oil is carried wi:h the exhaust gases. The lubricating oil cannot be recovered in this system.
This type of lubrication is generally used for two stroke spark ignition engines of scooter and motor cycle. The quantity of lubricating oil mixed with the petrol is 3 to 6% of petrol.
The advantages of this system are listed below
I. It does not require seperate lubricating system so it is most economical.
2. There is no risk of failure of lubrication system.
3. The lubricating oil supplied is regulated at various loads and speeds by the increased fuel flow.
The carbon deposits due to the burning of the oil on the spark plug and on other pirts and non-recover of the oil used are the main disadvantages of this system.
2. Wet Sump Lubrication System. This system employes a large capacity oil sump at the base of crank case and oil is passed to the different parts with the help of pressure pump. The oil returns back to the sump after serving the purpose. The oil under-pressure is circulated generally through the different parts. This system is further subdivided into splash lubrication and pressure lubrication.
3. Dry Sump Lubrication System. In this system, the oil from the sump is carried to a separate storage tank outside the engine cylinder block. The oil from the sump is pumped through filter into the storage tank with the help of a pump. The oil from the storage tank is further pumped by the another pump to the cylinder through oil cooler. This is generally used for high capacity engines. The pressure of the oil used in this system lies between 3 to 8 bar.

Desirable Properties of a Lubricant

The lubricant used must have some properties for the 3uccessful performance of the engine. The properties required for a good lubricant used in I.C. engine are listed below.
1. Viscosity. It is a measure of fluid resistance to flow and the unit used for the viscosity of the oil is poise. This property is most important property of lubricating oil because it determines how efficiently the oil film separates the moving surfaces from each other and prevents them rubbing directly on each other.
The value of the viscosity of lubricant used should lie within a certain range because lower viscosity will cause seizing of the rubbing surfaces therefore viscosity of the lubricant should be selected in such a way that it should not go down below a certain minimum value at the highest temperature at which the parts are likely to operate. The higher viscosity than this will be always safe but it gives higher coefficient of friction which causes greater power loss.
Flash Point: Flash point of the lubricant is the temperature at which it forms vapours and produces combustible mixture with air. The high flash point is always desirable because low flash point will allow the lubricating oil to burn and deposit the carbon on the different moving parts. The minimum flash point of lubricating oil used in I.C. engine varies from 200 to 250°C.
Pour Point. Pour point of the lubricating oil is the temperature below which oil will cease to flow in the pipe line under controlled test conditions. Low pour points are always recommended as its flow will start even when the engine is started in cold weather.
Carbon Residue. The carbon percentage in lubricating oil should be as minimum as possible because its burning forms the carbon deposits on piston head, piston rings and combustion chamber walls and increases the running action.
Neutralisation:. volume expansion  The lubricating oil should be neither acidic nor alkaline otherwise it will have corrosive action on the parts of the engine. The acidity of the oil is generally given by noting the neu'ralization number of an oil. The neutralization numbers of different lubricating oils are given in different codes.

LUBRICATION OF I.C. ENGINES

Requirements of Lubrication
Almost all machine parts of an I.C. engine have relative motion and rub against each other. The lubrication is required to reduce the rubbing action and increase the life of the engine. The purpose of lubrication in I.C. engine is generally two fold. It reduces the rubbing action between different machine parts having relative motion with each other and to carry out part of the heat generated inside the cylinder. The engine parts which are generally lubricated are listed below :
1. Cylinder and piston.
2. Main bearings
3. Big end and small-end bearings of the connecting rod.
4. Gears carrying the motion from one shaft to another shaft.
There are many other minor parts which also require lubrication as rocker arm, camshaft drive and so on.
The lubrication system is considered one of the most important systems to increase the life and for smooth working of the engine.

CLASSIFICATION OF I.C. ENGINES

The internal combustion engines are classified according to .
1. Cycle of operation. They are divided into the following group.
(a) Two-stroke engines. In two-stroke engines, there is one power stroke in every two strokes or one rotation of the crankshaft.
(b) Four-stroke engines. In four-stroke engines, there is one power srrolte in every four strokes or one during two rotations of the crankshaft,
2. Cycle of operation. They are divided into the following groups :
(a) Otto-cycle. (b) Diesel cycle. (c) Dual cycle.
The operations of these cycles are discussed in the previous chapter
3. The fuel used. On this basis they are classified as :
(a) Petrol engines. (b) Diesel engines or heavy oil engines. (c) Gas engines.
4. The method of ignition. On this basis, they are divided into the two following classes.
(a) Spark ignition engines. (S.I. engines) and (b) Compression ignition engines. (C.I. engines).
5. The method of cooling. On this basis they are classified into two groups.
(a) Air-cooled engines. (b) Water-cooled engines.
6. The method of governing
(a) Quantity governing. (b) Quality governing. (c) Hit and Miss-governing.
7. The use of engines. The following is the classification on this basis :
(a) Stationary engines. (b) Automobile engines or engines for road vehicles.
(c) Marine engines. (6) Aero-engines. (e) Locomotive engines.
8. The arrangement of the cylinders. They can be classified as given below :
(a) Inline engine. All the cylinders are arranged in a line and the power is taken from a single crankshaft.
This arrangement is used in automobiles.
(b) V-type. It is a combination-of two inline engines set at an 'angle. The angle of V may vary from
30" to 75".
The length of the crankshaft of V-type engine is half of the crankshaft used for inline engine. This type is also used in automobiles.
(c) Opposed piston engine. The pistons reciprocate in a common cylinder having common combustion chamber at the centre. Opposed piston type is used in small air crafts and in some diesel installations.
(d) Radial engines. All the cylinders are set along the radius of a circle. The connecting rods point towards the centre of the circle. The connecting rods of all the pistons work on a single crank pin which rotates around the centre of the circle. The radial engine occupies little floor space and simplifies the balancing problems. This type was popular in aircrafts.
(e) Rotary engine. The engine consists of three-sided convex-type piston rotating in a cylinder. This type of engine is known as 'Wankel' engine. It is of high speed-type, light in weight and works on spark ignition system.

Thursday, January 17, 2013

Internal Combustion Engine(IC Engine)

Any machine which derives heat energy from the combustion of fuel and coverts part of this energy into mechanical work is known as a heat engine. Heat engines are mainly divided into two groups, viz., external combustion engine and internal combustion engine.
In the case of external combustion engines, the combustion of fuel takes place outside the cylinder as in the case of steam engines. The other examples of external combustion engines are hot air engine, steam turbines and closed cycle gas turbines. In external combustion engines, first the heat of combustion is transferred to the working fluid outside the cylinder and then the fluid is expanded to develop the power.
The other types of engines, which are extensively used in practice, are internal combustion engines.
In internal combustion engines, the combustion of fuel in the presence of air takes place inside the cylinder and products of combustion directly act on piston to develop the power. The internal combustion engines are further classified as petrol engines, diesel engines and gas engines according to the type of fuel used.
These are commonly used for road vehicles, locomotives and several industrial applications. The maximum capacity of these engines is limited.
The internal combustion engines offer some special advantages over external combustion engines in smaller power ranges.
1. The thermal efficiency is high.
2. 'The horse power developed per unit weight of engine is high.
3. Starting is easy and quick.
4. It offers greater mechanical simplicity.
5. It requires less space.
6. The capital cost is low.

Thursday, July 26, 2012

FLUID MECHANICS


Fundamental Concepts:
·         Mechanics : Deals with action of forces on bodies at rest or in motion.
·         State of rest and Motion: They are relative and depend on the frame of reference.  If the position with reference to frame of reference is fixed with time, then the body is said to be in a state of rest.  Otherwise, it is said to be in a state of motion.
·         Scalar and heater quantities: Quantities which require only magnitude to represent them are called scalar quantities.  Quantities which acquire magnitudes and direction to represent them are called vector quantities.
Eg: Mass, time internal, Distance traveled à Scalars
            Weight, Displacement, Velocity à Vectors
·         Velocity and Speed: Rate of displacement is called velocity and Rate and distance traveled is called Speed.
Unit: m/s
·         Acceleration: Rate of change of velocity is called acceleration. Negative acceleration is called retardation.
·         Momentum: The capacity of a body to impart motion to other bodies is called momentum.
The momentum of a moving body is measured by the product of mass and velocity the moving body
Momentum = Mass x Velocity
Unit: Kg m/s
·       Newton’s first law of motion: Every body continues to be in its state of rest or uniform motion unless compelled by an external agency.
·       Inertia: It is the inherent property the body to retain its state of rest or uniform motion.
·       Force: It is an external agency which overcomes or tends to overcome the inertia of a body.
·       Newton’s second law of motion: The rate of change of momentum of a body is directly proportional to the magnitudes of the applied force and takes place in the direction of the applied force.

·       Matter: Anything which possess mass and requires space to occupy is called matter.
·       States of matter:
Matter can exist in the following states
¨      Solid state.
¨      Fluid state.
¨      Solid state: In case of solids intermolecular force is very large and hence molecules are not free to move. Solids exhibit definite shape and volume. Solids undergo certain amount of deformation and then attain state of equilibrium when subjected to tensile, compressive and shear forces.
¨      Fluid State: Liquids and gases together are called fluids. Incase of liquids Intermolecular force is comparatively small. Therefore liquids exhibit definite volume. But they assume the shape of the container
            Liquids offer very little resistance against tensile force.  Liquids offer maximum resistance against compressive forces. Therefore, liquids are also called incompressible fluids. Liquids undergo continuous or prolonged angular deformation or shear strain when subjected to tangential force or shear force. This property of the liquid is called flow of liquid. Any substance which exhibits the property of flow is called fluid. Therefore liquids are considered as fluids.
            In case of gases intermolecular force is very small. Therefore the molecules are free to move along any direction. Therefore gases will occupy or assume the shape as well as the volume of the container.
            Gases offer little resistance against compressive forces. Therefore gases are called compressible fluids. When subjected to shear force gases undergo continuous or prolonged angular deformation or shear strain. This property of gas is called flow of gases. Any substance which exhibits the property of flow is called fluid. Therefore gases are considered as fluids.